THE HIGHSENSOR SYSTEM
One system. From sensing to inspection.
Highsensor ONE combines imaging, illumination and edge computing in a single inspection unit, connected through Highsensor ONE Studio.
Choose RGB or hyperspectral imaging to match your inspection needs. Capture data at the edge, train your own AI models in the cloud and bring inspection intelligence to your production line.
Integrated hardware. Guided software. Your inspection intelligence.
INTEGRATED ARCHITECTURE
Imaging, illumination and edge computing in a single inspection unit.
Highsensor ONE connects Data capture, cloud-based model training and local inspection in one integrated software environment.
Capture at the edge
Acquire image and spectral data directly at the production line. Captured data is automatically transferred to the cloud for model training.
Train in the cloud
Create and validate AI models through a guided workflow. Once training is complete, the new model automatically becomes available on the edge system.
Inspect at the edge
Select the model you want to use, view live inspection results and share selected data with production systems through OPC UA.
Once deployed, inspection and the local Inspect interface continue operating without a permanent internet connection.
One software environment. Connected across edge and cloud.
HIGHSENSOR ONE STUDIO
Your inspection workflow in your hands.
Highsensor ONE Studio brings data capture, AI model development and inspection together in one browser-based software environment.
Create and validate your own RGB and hyperspectral regression models using your own product data without programming or specialist data-science expertise.
01 · CAPTURE
Start with your product.
Collect RGB images or hyperspectral data with Highsensor ONE. Build your datasets using the characteristics and variations that matter to your production process.
Integrated illumination and imaging components are precisely aligned inside the unit, providing controlled lighting conditions for consistent data capture directly on the production line.
02 · TRAIN
Build your own inspection intelligence.
Create, train and validate AI models through a guided workflow.
For hyperspectral regression, combine captured data with laboratory reference values, entered manually or imported via CSV. Evaluate model performance using statistical metrics and visual comparisons between measured and predicted values.
Our innovative technology enables customers to develop hyperspectral regression models independently.
03 · INSPECT
Turn models into actionable information.
Run RGB inspection models locally at the edge and monitor results through ONE Studio’s browser-based dashboard.
View live images, inspection results and statistical information. Define which results are shared with your production systems through configurable Inspect widgets.
Inspection and local monitoring continue even without an internet connection.
Your data. Your models. Your inspection decisions.
Current functionality: RGB supports Capture, Train and Inspect. HSI regression supports Capture and Train; HSI Inspect is in development.
MODEL CONTROL
Improve your models. Stay in control.
Your inspection requirements may change. Your models should be able to evolve with them.
With Highsensor ONE Studio, newly trained models automatically become available on your edge system, without replacing the model currently in use.
Run two models in parallel on the same live image stream. Compare their results, identify deviations and review statistical metrics to evaluate how the models perform under identical conditions.
You decide which model to activate.
Compare first. Activate model when you are ready.
Two ways of sensing. One integrated approach.
Different inspection challenges require different kinds of information.
Highsensor ONE is available in two hardware variants: RGB imaging for visible product characteristics and hyperspectral imaging (HSI) for detailed spectral information.
Both variants combine imaging, illumination and edge computing in a single inspection unit, connected through Highsensor ONE Studio.
HIGHSENSOR ONE RGB
See what makes products different.
RGB imaging captures the visible characteristics of your products, including color, shape, size and surface appearance.
Create your own AI-based inspection models to classify products, identify visual deviations and evaluate quality according to your production requirements.
Ideal for: Visual quality inspection, product classification and appearance-based anomaly detection.
HIGHSENSOR ONE HSI
See beyond visible appearance.
Hyperspectral imaging captures spectral information beyond conventional RGB imaging, providing additional data about product characteristics that may not be visible to the human eye.
Combined with AI-based regression and laboratory reference values, this information can be used to develop models for estimating quantitative product properties, such as dry matter content.
Ideal for: Spectral analysis and the development of product-specific measurement applications.
One software environment for both.
Whether you work with RGB or HSI, Highsensor ONE Studio provides a guided environment for capturing data and developing your own inspection models — without programming or specialist data-science expertise.
PRODUCTION INTEGRATION
Designed for food production lines.
Industrial food inspection requires more than intelligent software. The hardware must fit into existing production environments, where hygiene, reliability and ease of installation matter.
Highsensor ONE is designed to bring imaging and AI-based inspection directly to the production line without unnecessary hardware complexity.
01 · ALL-IN-ONE HARDWARE
Everything in one housing.
Imaging sensors, precisely aligned illumination and edge computing are integrated into a single stainless-steel enclosure.
No need to assemble separate camera, lighting and processing units. Highsensor ONE brings the essential components together in one compact system.
02 · HYGIENIC DESIGN
Built with food production in mind.
The stainless-steel housing follows hygienic design principles and is developed with the cleaning requirements of food production environments in mind.
Wherever feasible, EHEDG-certified components are used to support a hygienic, easy-to-clean construction.
03 · EASY INSTALLATION
Designed to fit existing lines.
Highsensor ONE can be mounted directly onto existing support structures using mounting holes in the housing.
With integrated components and a straightforward installation concept, customers can install the system themselves without requiring a dedicated Highsensor mounting frame.
04 · NON-CONTACT INLINE INSPECTION
Inspect without interrupting the process.
Positioned above the conveyor, Highsensor ONE captures product information without physical contact.
Designed for continuous data acquisition on moving production lines, the system brings inspection closer to the process without requiring products to stop for measurement.
One integrated unit. Designed for the realities of food production.
CONNECTED INSPECTION
Inspection results where you need them.
Inspection data becomes valuable when it supports the decisions made on the production line.
Highsensor ONE processes inspection data locally at the edge. Through Highsensor ONE Studio, results can be monitored directly and shared with existing production control systems.
01 · LOCAL MONITORING
See what´s happening on your line.
Access live images, inspection results and statistical information through ONE Studio’s browser-based dashboard.
The Inspect interface remains accessible through your local production network, even without an internet connection.
02 · CONFIGURABLE RESULTS
Focus on what matters to your process.
Use Inspect widgets to define which information is evaluated and shared with your production systems.
From classifications and detected deviations to measurement values and statistical metrics, the output can be adapted to your inspection requirements.
03 · PRODUCTION CONNECTIVITY
Connect inspection to production decisions.
Highsensor ONE supports Ethernet connectivity and OPC UA for exchanging inspection results with existing production control systems.
Your production control system remains responsible for subsequent actions, such as adjusting process settings or rejecting products.
Your inspection data. Available where decisions are made.
See Highsensor ONE in action.
Discover how integrated imaging hardware, Highsensor ONE Studio and edge-based inspection work together in one system.
Explore your inspection requirements with our team. Request an online demonstration or discuss an on-site demonstration at your production facility to see how Highsensor ONE can work with your products.