APPLICATIONS
Inspect what matters in your production.
Every food production line has its own quality challenges.
Highsensor ONE uses RGB and hyperspectral imaging with AI-based analysis to help food manufacturers detect deviations, classify products and estimate measurable product properties.
Explore how inspection data can support better quality and process decisions.
INSPECTION TASKS
Detect. Classify. Measure.
Three approaches to understanding product quality and process variation.
DETECT
Identify what doesn’t belong.
Anomalies and deviations
CLASSIFY
Turn differences into categories.
Product and quality groups
MEASURE
Make properties measurable.
Quantitative properties
From inspection data to better production decisions.
Quality decisions depend on information from the production process. Imaging and AI-based analysis can provide insights into product characteristics that conventional sampling may miss between measurements.
Explore two applications where additional information could help food manufacturers make more informed process decisions.
FRENCH FRY PRODUCTION
Continuous dry matter measurement
Understand dry matter content after frying, before freezing.
Inline hyperspectral imaging combined with AI-based regression models can help estimate dry matter in individual French fries. Using laboratory reference values, manufacturers can develop product-specific models to support more informed adjustments to subsequent fryer operation.
Inspection point: Fryer outfeed, before freezing.
Potential value: Better visibility into dry matter variation, supporting yield and energy optimization within product specifications.
INDUSTRIAL FREEZING
Inline core temperature estimation
Go beyond surface temperature measurements.
Thermal imaging can capture surface temperatures inside a freezing tunnel. Combined with a product-specific AI model, these measurements could support core temperature estimation without direct contact with the product.
Inspection point: Inside the freezing tunnel.
Potential value: Better information to guide residence time and airflow adjustments while meeting temperature specifications.
Application performance and potential benefits depend on product-specific calibration, validation and production conditions.
MORE INSPECTION APPLICATIONS
Different products. Different inspection challenges.
From individual products to continuous production streams, food manufacturers need different ways to assess quality and identify variation.
Highsensor ONE provides a flexible foundation for application-specific inspection models.
Visual quality inspection
See deviations in product appearance.
Inspect visible characteristics such as color, shape, size and surface appearance. Identify products that differ from defined visual quality criteria.
Anomaly detection
Identify unusual patterns.
Use AI-based analysis to identify deviations from expected product characteristics and flag unusual observations for further evaluation.
Product grading
Classify products by your own standards.
Build classification models based on customer-defined quality categories. Support consistent grading of products according to their relevant characteristics.
Production stream monitoring
Understand variation across the process.
Continuously collect inspection information from the monitored section of a moving product stream. Observe changes and trends that may be missed by occasional sampling.
LET´S TALK INSPECTIN
Let’s explore your inspection challenge.
Every production line is different. So are the products, quality criteria and process parameters that matter.
Tell us what you would like to detect, classify or measure. Together, we can explore how imaging and AI-based analysis could support your application.
Discover Highsensor ONE through an online demonstration or explore an on-site demonstration at your production facility.